Is your cement clumped up due to moisture, temperature changes, and long storage times? Integrate our bulk cement crusher to your process that breaks clumps down to your required specs. Ensure seamless mixing and transport through the rest of your process by declumping your material to a uniform powder size.
No clumps. No lumps. Just powder.
Your cement will come out consistently smooth and ready to mix, even when your customers demand lumps ¾ of an inch in diameter or smaller.
We have a full service test lab for testing your product to ensure the right machine and configuration is used for the job.
Benefit from the expertise of 30 years of experience in powder delumping. We’ll find a sanitary solution for your process.
Call us now at 763-427-9991 to talk to a process expert, give us details on your material, and arrange to send it in for free testing. You’ll get results, a video, and a recommendation for the best equipment to suit your process.
Not ready to send us your material? Call us to learn more or click here to learn more about our test lab.
Many industrial cement manufacturers run into problems with moisture getting into the cement and causing clumping. Lumps can form in cement during transport and storage. Temperature and moisture fluctuations can cause Portland cement to clump up. Long storage cycles can lead to the cement sticking to silo walls. There are many causes of clumping and material agglomeration, but they all lead to one thing: clumps.
Portland cement that sticks to silo walls can unstick during processing and enter the line in clumps. These clumps can sometimes be as big as 8 inches in diameter. Cement clumps get stuck during conveying, they don’t mix properly, and can damage equipment further down in the process. Clumps end up requiring special attention during processing to prevent equipment damage.
Bulk cement crushing ensures your product mixes thoroughly and evenly by breaking up clumps. Our engineers are experts in designing the material crusher that fits seamlessly within your process. We’ll design a crusher that breaks the clumps down as small as you need them, working with the batch sizes, textures, and processing times that you’re already accustomed to.
It depends on your process, your product, and your material. Our most effective cement crusher is our Dual Rotor Crusher, and when paired with a Gravity Screener and Conveyor it can make your process extremely efficient. The crusher breaks down oversized lumps and minimizes backups in your loading spouts while filling trucks or railcars. We understand that you only have a short period of time to prep cement before transferring it to your ready-mix trucks waiting to transport your product to job sites. Let’s design a crusher together that integrates seamlessly into your system to keep material moving instead of clogging up the production line.
We start by having a phone consultation to discuss the material you’re working with and what kind of bulk powder crusher will be most effective. We’ll ask questions like your target lump size and what will happen with the cement after it is crushed.
After the initial phone consultation, you can send us your product for testing in our test lab. When you send your cement to our test lab, we’ll test it on our bulk powder crushers with your actual product to ensure it works perfectly with your specific material. You’ll get a custom-built crusher for your exact material crushing needs.
We have been designing cement crushers for more than three decades. Our quality is unparalleled. We’ll never send you a cheap crusher manufactured overseas. Every machine is proudly manufactured in the Midwest, built for robustness by a team of experts you can actually talk to. By using the best materials and keeping design and manufacturing closely paired, your custom crusher will last for decades. You’ll get a material crushing solution that ensures your cement comes out consistently smooth and ready to mix, even when your customers require lumps that are less than 3/4″ in diameter.