At Machine & Process Design (MPD), we understand that one-size-fits-all solutions rarely work in size reduction processes. Whether you’re dealing with tough industrial materials, sensitive dairy products, or something in between, choosing the right equipment is critical to getting the results you need. To ensure your material is processed efficiently and effectively, MPD offers a comprehensive Testing Lab service, where you can test your material on various machines to determine the best fit for your application. The first day of testing is free, giving you an invaluable opportunity to confirm that our equipment meets your specific performance and cost requirements.
Why Testing Matters: Engineering Solutions to Your Needs
Every material is different, and each solution must be engineered to its specific application, whether that involves precise particle size goals, mass flow rate, horsepower, or budgetary constraints. We don’t believe in “one-size-fits-all” equipment solutions. Instead, we tailor our machines to your exact needs, ensuring we don’t oversize or over-spec a system. With 8 different series and over 50 configurations, we can find the perfect fit for your application.
Different materials react uniquely to various processes. Factors like moisture content, particle size, and the material’s natural behavior can significantly impact outcomes. This is where MPD’s Test Lab comes in, providing the testing and data needed to fine-tune each piece of equipment for optimal results. We offer the ability to test your material on many different types of equipment, including:
Ask us about all our Material Handling Testing equipment
These machines are customizable in terms of build—ranging from rugged industrial carbon steel to sanitary stainless steel and even dairy-grade configurations. With over 50 different configurations across 8 series, we can make sure you get exactly what you need for your unique process. By testing your material on these machines, you can determine not only if the equipment is right for you but also if any modifications or customizations are required to achieve your goals.
How the Test Lab Works: A Step-by-Step Approach
Initial Consultation: Before testing begins, our engineers work with you to identify the specific goals of your project. Whether you’re looking to reduce particle size, minimize waste, or optimize material flow, we start by understanding your needs.
Material Testing: Your material is then run through one or more of our machines in the Testing Lab. Our team carefully monitors the results, noting any performance data, such as throughput, particle size, horsepower and amp draw. Also noted are things like product abrasiveness and changes in material characteristics.
Data Analysis: After the test, we analyze the data and review the results with you. If the machine meets your needs, great! If not, we can recommend adjustments or additional customizations to ensure you get the desired outcome.
Recommendations: Once the testing process is complete, we provide you with recommendations on the best equipment and configurations for your application. Whether it’s adjusting the speed, changing a sizing screen size, modifying the rotor design, or opting for a more rugged build, we help you fine-tune the solution.
No Obligation: The best part? Our testing services are offered with no obligation. We want you to have complete confidence in the equipment before you invest in it.
Why Use MPD’s Test Lab?
Customized Results – With so many possible configurations, it’s easy to feel overwhelmed by options. By taking advantage of our Testing Lab, you’re able to see firsthand how our equipment handles your specific material, giving you confidence in the machine’s performance.
Cost and Risk Reduction – Purchasing size reduction equipment is an investment, and you want to make sure it will deliver the results you’re expecting. The Testing Lab helps take the guesswork out of the decision-making process, reducing the risk of investing in the wrong solution and potentially saving you thousands of dollars in the long run, not to mention avoiding costly downtime.
Access to Expertise – With decades of experience in size reduction and material handling, MPD engineers are experts in determining the best solution for each unique material. They’ll guide you through the testing process, offering insights and advice based on your goals and the test results.
Case Study: Optimizing Particle Size for a Chemical Manufacturer
One of our clients, a chemical manufacturer, was facing challenges with particle size consistency in their production line. After trying several different machines from other suppliers with little success, they turned to MPD’s Testing Lab. We tested their material on our Dual Rotor Lump Breaker, making slight adjustments to the rotor design to better handle the material’s characteristics. By fine-tuning the machine, we were able to deliver consistent particle sizes, improving the client’s overall production efficiency and reducing waste by 20%.
Conclusion: The MPD Difference
MPD’s Testing Lab isn’t just about finding the right machine—it’s about ensuring that your process runs as efficiently as possible. Our free initial testing day allows you to take the risk out of buying size reduction equipment, ensuring that your investment is based on data-driven decisions and real-world performance. Whether you’re processing tough industrial materials or sensitive food products, our engineers are here to help you find the perfect solution. Try Before You Buy!